SPECIAL MAGNETS

Application-specific magnets engineered to solve complex handling, separation, alignment, filtration, palletising and QA challenges across industrial, food-grade, automotive and packaging environments.

CUSTOM • HANDLING • SEPARATION • ALIGNMENT • FILTRATION
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Special Magnets

Special Magnets

Special Magnets are application-specific magnetic solutions engineered to solve complex handling, separation, positioning, alignment, filtration, palletising and quality-control challenges. These magnets are designed to suit unique process requirements across food processing, beverage production, packaging plants, automotive manufacturing, repair workshops, chemical processing, pharmaceuticals, water treatment, grain milling, plastics, recycling, logistics, warehousing, mining, aggregate processing, bulk powder handling, metalworking, machine shops, industrial manufacturing and paint industry applications.

Custom Magnetic Solutions for Unique Applications

Special magnets are engineered for unique industrial, food-grade, automotive, packaging and process applications where standard magnetic solutions are not sufficient. Designed around product characteristics, line geometry, handling requirements and safety requirements, these systems provide reliable and repeatable magnetic performance for handling, separation, alignment, filtration, palletising and process-control tasks.

Special Magnet solutions include Can Turning Magnets, Car Door Alignment Magnets, Magnetic Filters, Cascade Magnets, Magnetic Palletizers, Teardrop Magnets, Wedge Magnets and Magnetic Coolant Cleaners, each designed for specific industry applications and operational requirements.

Special Magnets Overview

Special Magnets are engineered for unique handling, separation, alignment, filtration, palletising and process-control applications where standard magnetic solutions are not sufficient.

Application-Specific Design

Designed around product characteristics, line geometry, safety requirements and process conditions.

Handling and Positioning

Supports controlled movement, rotation, positioning, lifting and alignment of ferrous products or components.

Separation and Filtration

Provides magnetic separation and filtration for powders, granules, liquids, slurries, coolants and process materials.

Custom Industrial Solutions

Built for unique industrial, food-grade, automotive, packaging and manufacturing applications.

Special Magnet Categories

Special Magnet solutions include application-specific systems for can handling, automotive alignment, filtration, gravity-fed separation, palletising, coolant cleaning and confined installation environments.

Can Turning Magnets

Designed to rotate, position and control cans during manufacturing, filling, labeling and packaging processes. Industries served include food processing, beverage industry and packaging plants.

Car Door Alignment Magnets

Assist with accurate positioning and alignment of vehicle doors during manufacturing, assembly and repair operations. Industries served include automotive manufacturing, vehicle assembly plants and repair workshops.

Magnetic Filters

Designed to remove fine ferrous contamination from liquids, slurries, powders and process materials. Industries served include chemical industry, food and beverage industry, pharmaceutical industry and water treatment.

Cascade Magnets

Designed to increase magnetic contact time within gravity-fed product streams. Their stepped configuration creates multiple separation points, improving contaminant removal efficiency for powders and granular materials. Industries served include grain milling, food processing, plastics industry and recycling.

Magnetic Palletizers

Automate the lifting, handling, stacking and positioning of ferrous products during packaging and warehousing operations. Industries served include logistics, warehousing, packaging operations, manufacturing and can industry.

Teardrop Magnets

High-intensity magnetic separators designed for gravity-fed processing systems. Their shape promotes improved material flow while providing excellent ferrous contamination removal performance. Industries served include food processing, plastics industry and chemical industry.

Wedge Magnets

Compact magnetic separation units designed for bulk material handling and gravity-fed applications. Their robust construction provides reliable contaminant removal in demanding industrial environments. Industries served include mining, recycling, aggregate processing and bulk powder handling.

Magnetic Coolant Cleaners

Remove ferrous particles from coolant systems, cutting fluids and machining liquids. By continuously removing contamination, they help improve machining quality, extend coolant life and reduce equipment wear. Industries served include automotive industry, metalworking industry, machine shops, industrial manufacturing and paint industry.

Industries Served

Special Magnets support food processing, beverage, packaging, automotive, chemical, pharmaceutical, water treatment, grain milling, plastics, recycling, logistics, warehousing, mining, aggregate, bulk powder, metalworking, machine shop, manufacturing and paint industry applications.

Food Processing

Can turning magnets, cascade magnets and teardrop magnets support handling, separation and product-flow requirements in food production.

Beverage Industry

Can turning magnets and magnetic filters support beverage production, can handling and contamination control.

Packaging Plants

Can turning magnets and magnetic palletizers support can handling, orientation, stacking and packaging operations.

Automotive Manufacturing

Car door alignment magnets and coolant cleaners support vehicle manufacturing, alignment and machining processes.

Vehicle Assembly and Repair Workshops

Car door alignment magnets assist with accurate positioning during assembly and repair operations.

Chemical Industry

Magnetic filters, teardrop magnets and other custom solutions support contamination control in chemical processing.

Pharmaceuticals

Magnetic filters assist with fine ferrous contamination removal in pharmaceutical process applications.

Water Treatment

Magnetic filters support the removal of ferrous contamination from water treatment and liquid process streams.

Grain Milling

Cascade magnets improve magnetic contact time in gravity-fed grain and powder streams.

Plastics Industry

Cascade and teardrop magnets support ferrous removal from plastics, powders, granules and related product streams.

Recycling

Cascade and wedge magnets support separation requirements in recycling and recovered material streams.

Logistics and Warehousing

Magnetic palletizers support lifting, stacking and positioning of ferrous products in warehousing and logistics environments.

Mining and Aggregate Processing

Wedge magnets support compact separation requirements in demanding mineral, aggregate and bulk material handling applications.

Bulk Powder Handling

Wedge, cascade and teardrop magnets support gravity-fed and confined-installation applications for powder handling.

Metalworking and Machine Shops

Magnetic coolant cleaners remove ferrous particles from coolant systems, cutting fluids and machining liquids.

Industrial Manufacturing and Paint Industry

Magnetic coolant cleaners and custom magnetic systems support contamination control and equipment protection in manufacturing and paint industry applications.

Key Benefits

Custom Fit

Designed to match specific chute, conveyor, pallet, pipeline, vehicle, filtration or handling geometry.

Improved Process Control

Helps improve consistency in handling, alignment, positioning, filtration, lifting and separation tasks.

Reduced Manual Handling

Magnetic palletizers, can turning magnets and alignment magnets can reduce manual handling requirements.

Improved Product Flow

Teardrop, wedge and cascade magnet designs can improve material flow while maintaining magnetic capture performance.

Equipment Protection

Magnetic filters and coolant cleaners help protect downstream equipment by removing ferrous contamination.

Audit and QA Support

Application-specific magnetic systems can be supplied with gauss verification, material certificates and audit-ready documentation.

Engineering and Compliance

Final design depends on the product, process layout, flow rate, temperature, pressure, contaminants, cleaning requirements and integration needs.

Custom Sizing Designed to match chute, conveyor, pallet, pipeline, vehicle or process geometry.
Materials Food-grade stainless steel with options for 3CR12, 304 or 316 depending on the application.
Performance Application-specific magnetic circuits with verified gauss levels.
Clean-Down Manual, easy-clean or automated pneumatic and electric systems available where required.
Compliance HACCP-aligned builds with ISO-driven QA and traceability where required.
Integration Supports flanges, clamps, actuators, sensors and control systems.
Required Information Provide product type, throughput, particle size, temperature, pressure, contaminants, layout drawings and cleaning requirements for correct magnetic system design.
Specifications and engineering details are the intellectual property of Techco Power Engineering and may not be reproduced without written consent.

Design Note

Provide product type, throughput, particle size, temperature, pressure, contaminants, layout drawings and cleaning requirements for correct magnetic system design.

Special Magnets — FAQs

What is required to quote a custom magnet?

Layout drawings, product type, flow rate, particle size, temperature, pressure and contaminants.

Can clean-down be automated?

Yes, with pneumatic or electric actuation and integrated safety controls where suitable.

Do you supply documentation?

Yes, including gauss verification, material certificates and audit-ready documentation packs where required.

Can you design around confined spaces?

Yes, compact solutions such as wedge magnets can be designed for narrow chutes and confined installations.

Can these systems be integrated into existing equipment?

Yes, special magnets can support flanges, clamps, actuators, sensors and control systems depending on the application.

Let’s Engineer Your Special Magnet

From concept to commissioning, built for performance, safety and compliance. Speak to a product specialist to design the correct special magnet for your handling, separation, alignment, filtration or process-control application.