Continuous Separation
Automatic ferrous discharge without stopping production.
HEAD PULLEY MAGNETS
Retrofit your conveyor with a magnetic head pulley for continuous, maintenance-light ferrous separation.
Request a QuoteMagnetic Conveyor Pulley Separators — Fast Retrofit, Continuous Protection
Magnetic head pulley separators replace existing conveyor head pulleys to continuously remove ferrous contaminants from material streams. Magnetic particles are carried around the pulley and discharged separately, while clean material follows its normal trajectory. Ideal for mining, recycling, quarrying and ferrochrome recovery applications, these systems are custom-built for fast retrofit with minimal downtime.
Key Benefits
Fast Retrofit
Direct replacement for existing head pulleys with custom shaft machining.
Low Maintenance
Durable construction with optional lagging for improved belt grip.
Applications
Mining & Quarrying
Protect crushers and recover valuable ferrous material.
Recycling
Separate steel from non-ferrous streams on conveyor systems.
Metal Recovery
Recover ferrochrome and iron from slag and beneficiation processes.
Specifications
Magnetic Performance
1,000–13,000 surface gauss; certificates supplied.
Sizes
Custom diameters and face widths to suit conveyor systems.
Shaft & Fitment
Machined shafts for direct gearbox and motor compatibility.
Construction
Stainless steel shells with heavy-duty hubs and sealed bearings.
Environment
Designed for abrasive, wet, or high-temperature environments.
Compliance
Full QA traceability and documentation available.
Our engineers will size the pulley based on burden depth, belt speed, and separation requirements for optimal performance.
Installation & Integration
- Confirm belt width, speed, pulley size, and layout requirements.
- Custom shaft machining to match existing gearbox or motor.
- Optional lagging installation for improved traction.
- Commissioning support and performance verification available.
Head Pulley Magnet — FAQs
What information is required for a quote?
Belt width, speed, pulley dimensions, burden depth, material type, contaminants, and environment.
Can it retrofit existing systems?
Yes, shafts are machined to match existing gearbox and motor specifications.
Is belt lagging required?
Recommended for heavy-duty or long conveyors to improve traction and reduce slip.
Specify Your Magnetic Head Pulley
Fast lead times, export-ready build, and full documentation included.