Protect Critical Equipment
Protect crushers, mills, screens, and conveyors from damaging tramp metal contamination.
MINING INDUSTRY
Techco Power Engineering supplies magnetic separators, overband magnets, pulley magnets, lifting magnets, drum separators, and custom-engineered solutions specifically designed for demanding mining applications. Supported by expert engineering, fabrication, installation, and technical services, our solutions help mining operations reduce downtime, protect valuable equipment, improve safety, and maximise productivity.
Talk to Our Technical TeamMagnetic Separation Solutions for Mining Operations
Mining operations demand reliable, heavy-duty equipment capable of operating in some of the worlds most challenging environments. From protecting crushers and mills from damaging tramp iron to improving mineral recovery and beneficiation efficiency, magnetic separation plays a critical role throughout the mining process. Techco Power Engineering supplies magnetic separators, overband magnets, pulley magnets, lifting magnets, drum separators, and custom-engineered solutions specifically designed for demanding mining applications. Supported by expert engineering, fabrication, installation, and technical services, our solutions help mining operations reduce downtime, protect valuable equipment, improve safety, and maximise productivity.
Why Magnetic Separation Matters in Mining
Mining and mineral processing operations continuously encounter tramp metal contamination from drilling, blasting, excavation, crushing, and material handling activities.
Reduce Damage and Downtime
Reduce costly equipment damage and unplanned operational downtime.
Improve Plant Reliability
Improve plant reliability and operational efficiency across demanding mining environments.
Recover Ferrous Materials
Recover valuable ferrous materials from mining and mineral processing streams.
Improve Beneficiation Quality
Improve beneficiation performance, mineral recovery, and product quality.
Reduce Maintenance Costs
Reduce maintenance costs by preventing metal contamination from damaging downstream equipment.
Extend Equipment Lifespan
Extend equipment lifespan through effective magnetic protection.
Improve Workplace Safety
Improve workplace safety by removing dangerous tramp metal from process and material handling systems.
Common Mining Contaminants
Mining operations frequently encounter tramp metal and ferrous contamination. Removing these contaminants before they reach critical equipment can prevent costly failures and unplanned shutdowns.
Broken Drill Bits
Broken drill bits can enter material streams during drilling and blasting operations.
Roof Bolts
Roof bolts and support hardware can contaminate mined material and damage processing equipment.
Excavator Teeth
Excavator teeth and bucket components can break loose during loading and excavation.
Loader Bucket Fragments
Loader bucket fragments can enter conveyor and crushing systems during material handling.
Crusher Wear Parts
Crusher wear parts can break away and cause further downstream equipment damage.
Steel Reinforcement Bars
Steel reinforcement bars and heavy tramp iron can damage crushers, mills, screens, and conveyors.
Wire Rope Fragments
Wire rope fragments can enter the process from lifting, hauling, and site operations.
Steel Tools and Hardware
Steel tools, fasteners, bolts, and general hardware can contaminate mining material streams.
Fine Ferrous Wear Particles
Fine ferrous wear particles are generated through continuous equipment wear in demanding mining environments.
Core Applications
Crusher Protection
Overband magnets and suspended magnetic separators remove damaging tramp iron before it enters primary and secondary crushers.
Conveyor Protection
Pulley magnets and suspended separators continuously remove ferrous contaminants from conveyed material streams.
Mineral Beneficiation
Drum separators recover valuable magnetic minerals and improve overall beneficiation efficiency.
Screening and Processing Plants
Magnetic separation systems protect screens, mills, pumps, and processing equipment from metal contamination.
Scrap Recovery
Mining operations can recover and remove unwanted ferrous materials from waste streams and process materials.
Mining Equipment & Solutions
Drum Magnetic Separators
Continuous self-cleaning magnetic separators designed for mineral recovery, beneficiation, recycling, and bulk material handling applications.
Overband Magnets
Heavy-duty self-cleaning and manual-clean magnetic separators installed above conveyor belts to remove tramp iron before it damages equipment.
Head Pulley Magnets
Integrated conveyor pulley systems that automatically remove ferrous contaminants at conveyor discharge points.
Suspended Plate Magnets
Powerful overhead magnetic systems designed to protect crushers, screens, and conveyors.
Lifting Magnets
Industrial lifting solutions for handling scrap metal, steel components, and heavy ferrous materials safely and efficiently.
Custom Magnetic Solutions
Engineered magnetic systems tailored to specific mining processes, plant layouts, and operational requirements.
Complete Plant Engineering Services
Our capabilities extend beyond magnetic separation equipment. Techco Power Engineering provides complete engineering, fabrication, and project execution services.
Process Plant Design
From concept development through detailed engineering and implementation.
Structural Steel Fabrication
Custom-designed structures built for demanding mining environments.
Material Handling Systems
Conveyors, hoppers, chutes, feeders, and transfer stations designed for mining and mineral processing operations.
Mineral Processing Equipment
Custom-engineered equipment designed to maximise throughput, reliability, and operational efficiency.
Installation & Commissioning
Full site installation, commissioning, testing, and handover services.
Engineering Support & Technical Services
Our experienced team provides ongoing support throughout the life of your mining equipment and plant systems.
Site Assessments
Practical site assessments to understand process requirements, risk areas, and equipment protection needs.
Engineering Consultations
Technical guidance to assist with equipment selection, plant upgrades, and process improvements.
Equipment Inspections
Inspection of magnetic equipment, conveyors, plant components, and material handling systems.
Magnet Verification and Validation
Magnetic verification and validation services to confirm continued performance and protection.
Maintenance Support
Ongoing maintenance support to reduce downtime and extend equipment lifespan.
Performance Optimisation
Process and equipment optimisation to improve reliability, throughput, and operational performance.
Plant Upgrades and Improvements
Plant upgrades and improvements designed to improve safety, efficiency, and long-term productivity.
Proven Results
Case Study
A mining beneficiation operation achieved an approximate 20% improvement in beneficiation efficiency through the implementation of correctly specified drum magnetic separators.
Improved Mineral Recovery
By selecting the right magnetic technology for the application, the operation improved mineral recovery, reduced material losses, and enhanced overall plant performance.
Why Choose Techco Power Engineering?
Heavy-Duty Mining Solutions
Heavy-duty magnetic and engineering solutions designed for demanding mining environments.
Custom-Engineered Magnetic Systems
Custom-engineered magnetic systems tailored to each process, plant layout, and operational requirement.
Complete Plant Design Capabilities
Complete plant design capabilities from concept through fabrication, installation, commissioning, and handover.
Local Manufacturing Expertise
Local manufacturing expertise supported by practical engineering and fabrication experience.
Installation and Commissioning Support
Installation and commissioning support for magnetic equipment, material handling systems, and plant upgrades.
Reduced Downtime and Maintenance Costs
Solutions designed to reduce downtime, protect equipment, and lower maintenance costs.
Improved Beneficiation Performance
Correctly specified magnetic separation systems help improve beneficiation performance and material recovery.
Global Export Capabilities
Local manufacturing with the ability to supply and support projects internationally.
Ongoing Technical Support
Ongoing technical support, inspections, maintenance, validation, and plant optimisation assistance.
Products Commonly Used in Mining
Drum Magnetic Separators
Commonly used in mining for mineral recovery, beneficiation, and bulk material handling.
Overband Magnets
Commonly used above conveyors to remove tramp iron before it damages downstream equipment.
Suspended Plate Magnets
Commonly used to protect crushers, screens, conveyors, and processing equipment.
Head Pulley Magnets
Commonly used at conveyor discharge points for automatic ferrous separation.
Lifting Magnets
Commonly used for handling scrap metal, steel components, and heavy ferrous materials.
Cross Belt Separators
Commonly used for continuous tramp iron removal in conveyor-based mining applications.
Grid / Grate Magnets
Commonly used where mining and processing materials require additional ferrous contamination control.
Magnetic Sweepers
Commonly used to collect ferrous debris from workshops, yards, roads, and operational areas.
Custom Magnetic Systems
Custom systems engineered around specific mining processes, layouts, and contamination risks.
Let us Discuss Your Mining Project
From equipment supply and plant upgrades to complete turnkey mining solutions, our experts are ready to assist. Get in touch today to explore the best solution for your operation.